Depaneling machine SAR Compact
the little brother of the SAR 1300!
Economical depaneling machine SAR Compact
The SAR-Compact depaneling machine is an attractively priced solution for small to medium batch sizes with medium to high product variance. This machine's very high price-performance ratio was not achieved through high-speed processes, but rather through a consistent value-based approach that enables a low machine investment while simultaneously meeting all the key functionalities and requirements of the automotive industry.
In terms of modularity and upgradeability, the SAR-Compact offers virtually everything its big brother, the SAR-1300, can do. The machine is limited to the milling process and cannot be upgraded with a disc milling module.
Despite the low investment, the machine utilizes state-of-the-art drive technology and uses linear motor technology with high precision in the x, y, and z directions. No compromises are made in terms of flexibility. Furthermore, our workpiece carrier solutions, such as MAGNOPLATE and "do-it-yourself," can be used, thus enabling customers to work economically and flexibly in high-mix production.
Technical data
Machine dimensions, supply, noise level, speeds, accuracies, cycle time / cutting performance, end milling module, working area, shuttle axis
Machine dimensions
Machine dimensions depaneling machine
| Information | Value | Unit |
|---|---|---|
| Width | 1300 | mm |
| depth | 1.607 | mm |
| Height | 1.642 | mm |
| Operator height | ca. 894 | mm |
| Weight | 700 | kg |
supply
Necessary machine supply
| Information | Value | United |
|---|---|---|
| Input voltage | 400 | V |
| Mains frequency | 50 | Hz |
| Main protection | 16 | A |
| Compressed air (oil-free, filtered and dry) | 0,6 (6) | mPa (bar) |
| Verbrauch (bei 1 Frässpindel) | ca. 200 | l/min |
| Ambient temperature | + 18 bis + 40 | °C |
| Relative humidity | 10 bis 80 | % |
Geräuschpegel
gemessene Stärke eines Geräusches
| Angabe | Wert | Einheit |
|---|---|---|
| Gemessen im Abstand von 1,2 m um die Maschine | < 72 | dB (A) |
| Gemessen im Abstand von 1,2 m um die Maschine mit Schalldämmung | < 68 | dB (A) |
Geschwindigkeiten
Achsgeschwindigkeiten
| Angabe | Wert | Einheit |
|---|---|---|
| Verfahrgeschwindigkeit Linearachsen | 1..000 | mm/s |
| Gemessen im Abstand von 1,2 m um die Maschine mit Schalldämmung | 1..000 | mm/s |
Genauigkeiten
| Wert | Wert | Einheit |
|---|---|---|
| Wiederholgenauigkeit | ± 0,02 | mm |
| Positioniergenauigkeit | ± 0,02 | mm |
| Fräsgenauigkeit mit Kamera | ± 0,15 | mm |
| Fräsgenauigkeit ohne Kamera | ± 0,2 | mm |
Taktzeit / Trennleistung
Schaftfräsmodul
Spindel- und Trennwerkzeugeigenschaften
| Angabe | Wert | Einheit |
|---|---|---|
| Schaftfräseraufnahme | Ø 3,175 | mm |
| Schaftfräserdurchmesser | Ø 1-2,5 | mm |
| Spindeldrehzahl Schaftfräsen 0,4 KW | bis 40.000 | 1/min |
| Spindeldrehzahl Schaftfräsen 0,5 KW | bis 60.000 | 1/min |
| Pneumatische Spannung des Schaftfräsers |
Arbeitsbereich
Arbeitsbereich und LP-Eigenschaften
| Angabe | Wert | Einheit |
|---|---|---|
| Nutzenlänge im Einzug (in Linienrichtung) | 120 - 400 | mm |
| Max. Fräsbereich | 430 x 350 | mm |
| Max. Nutzengröße | 350 x 430 | mm |
| Leiterplattendicke | 1 - 3 | mm |
| Maximale Bauteilehöhe Spindel 0,28 kW (Oberseite) | 10 | mm |
| Maximale Bauteilehöhe Spindel 0,5 kW (Oberseite) | 20 | mm |
| Maximale Bauteilehöhe (Unterseite) | 35 | mm |
| Maximale Aufbauhöhe auf Werkstückträgergrundplatte | 70 | mm |
| Leiterplattenmaterial | CEM, FR4, IMS (AL), CU |
Shuttleachse
Shuttlesystem Standard Shuttleachse
| Angabe | Wert | Einheit |
|---|---|---|
| Wechselzeit bei Doppelshuttle | < 2,5 | sec |
| Format pro Werkstückträger 1300 | 555 x 380 x 12 | mm |
| Produktwechselzeit/Rüstzeit | < 4 | sec |
Basic equipment
The basic equipment consists of a milling spindle module. Optionally, the milling head can be upgraded with a vision system or scanner.
Operation
Easy operation due to simple menu navigation, CAD/CAM programming and teach function.
Shuttle systems
By equipping the machine with two shuttle systems, the highest possible output is achieved by avoiding downtimes
Furthermore, our workpiece carrier solutions can be used to enable customers to work economically and flexibly in high-mix production.
